Product Introduction
The UTC-BAR8 Ultrasonic Water Immersion C-Scan Inspection System is designed for the automated ultrasonic inspection of cylindrical workpieces such as pipes, rods, gears, cones, and other rotating body workpieces, detecting internal defects. The equipment has 8 degrees of freedom, allowing for inspections from different angles. Using a servo motion system to drive the ultrasonic transducer, the product undergoes water immersion C-scan inspection. Full waveform ultrasonic signals are collected, and with advanced imaging algorithms and data image processing, the system effectively identifies internal defects, producing clear internal images. It also analyzes and records defect location, shape, and size, generating customizable reports.
Product Data
- Three-jaw chuck diameter: 500mm, capable of holding workpieces with a maximum diameter of 250mm
- Load capacity ≥ 10KG;
- Roller length 1m, maximum rotation speed 2.5r/s - 5r/s;
- Roller load capacity ≥ 10KG;
- Probe rotation can achieve horizontal 360° and vertical 270°.
Product features
Steps for the use of the rotating roller part: The bar or pipe workpiece is placed between the two rotating rollers, and the rotating roller is used to rotate the workpiece. The probe rotation mechanism is used to adjust the angle and direction of the sensor and align it with the diameter direction of the workpiece. It is normally placed directly above the workpiece. The X-axis of the beam axis drives the sensor to perform linear motion, and the entire process is spiral scanning or grid scanning, covering the entire workpiece.
Steps for the use of the turntable part: loosen the three-claw chuck, place the rotary workpiece on the turntable, clamp the three-claw chuck, fix the workpiece in the center of the turntable, move the XY axis to the center of the turntable, adjusts the angle of the sensor of the rotating mechanism so that the sensor faces the detection area of the workpiece, and then the turntable rotates, the Z-axis moves up and down, and the entire process performs spiral scanning or raster scanning, covering the entire workpiece.
Technical Parameters
ITEM
MODEL: UTC-BAR8
frame
Length x Width x Height
1300*1350*400mm
Installation platform gantry milling + drilling
Stainless Steel Water Tank
Stainless steel water tank (316 material)
Tank Dimensions
1250*1300*400m
Equipped with an acrylic observation window, sealed with no water leakage
Three axis module
X-axis stroke 1100 servo motor 750W speed 200mm/s
Y-axis stroke 1200 servo motor 750W speed 200mm/s
Z-axis stroke 1000 servo motor 400W speed 200mm/s
360-Degree Rotating Probe Module
Parts in contact with water are made of stainless steel 316
Wear-resistant material gears
Servo linkage drive steering
270-Degree Rotating Probe Module
Parts in contact with water are made of stainless steel 316
Wear-resistant material gears
Servo linkage drive steering
Three-jaw chuck module
Wear-resistant synchronous belt for transmission
Chuck opening and closing screw adjustment
Servo drive ensures precision
Metal in contact with water is made of 316 material
Electronic control system
Servo drive
Servo-system
Bus control
ITEM
frame
Stainless Steel Water Tank
Three axis module
360-Degree Rotating Probe Module
270-Degree Rotating Probe Module
Three-jaw chuck module
Electronic control system
Servo-system
MODEL: UTC-BAR8
Length x Width x Height
Installation platform gantry milling + drilling
Stainless steel water tank (316 material)
Tank Dimensions
Equipped with an acrylic observation window, sealed with no water leakage
X-axis stroke 1100 servo motor 750W speed 200mm/s
Y-axis stroke 1200 servo motor 750W speed 200mm/s
Z-axis stroke 1000 servo motor 400W speed 200mm/s
Parts in contact with water are made of stainless steel 316
Wear-resistant material gears
Servo linkage drive steering
Parts in contact with water are made of stainless steel 316
Wear-resistant material gears
Servo linkage drive steering
Wear-resistant synchronous belt for transmission
Chuck opening and closing screw adjustment
Servo drive ensures precision
Metal in contact with water is made of 316 material
Servo drive
Bus control
1300*1350*400mm
1250*1300*400mm
